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It was approaching 6:15 on Valentine's Day Eve,
and EM Sleuth was hunched over his computer--a computer whose flickering screen
was entirely devoid of words. He was having a bad case of writers' block.
He thought: What could I have been thinking when
I told Sparky Jones I would write Enterprise Metrology Blog for his trade
magazine, Manufacturing Tomorrow. Boy, did I set myself up. I thought it would
be fun to tease him a little while he was interviewing me for an article. I
told him I would love to have a job like his. Sit at a computer all day. Eat doughnuts.
Make up stories. Never get my hands dirty.
"Then it should be easy for a man like you,
with all your experience at solving problems on the shop floor, to come up with
a blog for our website," said Jones.
Instead of "No, thanks," what came out
of my mouth was: "Of course. Nothing could be easier."
"Drat. Double drat!!" cursed the
Sleuth.
Got to get hold of myself What am I trying to do
here? Tell people there 'S a new way of thinking about metrology, that's what.
Sounds easy enough. People in manufacturing plants are measuring things all
over the place. And that's a good thing. But they do it in so many different
ways. So what Joe measures may not help Bill and vice versa. That's a bad
thing.
They're using so many different types of
measuring systems--CMMs, vision systems, even measuring things with probes on
their CNCs. And then there are all those different measurement programs and
analysis programs sending results to different databases ... and finally
there's all that different reporting software. So little commonality, and so
much inefficiency. But it doesn't have to be that way. And it won't. Now we
have super-fast computers and networks, and we live in an interactive world. So
... So ... So how am I going write this in a simple way that people will relate
to?
Even worse, a more urgent deadline was
approaching with unforgiving swiftness. Tomorrow would be brunch at his
sister's house, and he still hadn't gotten a Valentine's Day gift for Annette,
his favorite niece. His only hope of avoiding this embarrassment was putting
his computer to sleep and rushing over to the place he knew for sure would have
the largest supply of Valentine's Day paraphernalia--the Mega Drugstore.
When he got to the gift and greeting card
section, he gasped. The shelves, once jam-packed with items (just as brain was
once overflowing with good ideas), were all picked over. Now what?
It was at this moment that he saw something that
would solve both of his problems. Over in the toy aisle, extended on a string
from the ceiling, and making a wide circle on gossamer wings, was a beautiful
battery-operated flying pig. It was emblematic of one of his favorite sayings
and a running joke between him and his niece.
Annette was always saying things like "Uncle
Sleuth, when the Lions go to the Super Bowl, will you take me to the
game?" or "When I'm old enough to drive, are you going to let me use
your car?" The answer was always the same--"When pigs learn to fly,
dear girl."
Sleuth hastily gathered up a boxed pig and a
write-your-own-verse greeting card with cuddly puppies on front. Sleuth was now
confident that he and his niece would be having a good laugh on Valentine's Day
morning. He smiled as he left the MegaDrugstore. Not only was the flying pig a
great gift, it was also the perfect "hook" for the Enterprise
Metrology Blog.
Soon he was back at his computer with a steaming
cup of coffee. He typed with enthusiasm:
"When pigs learn to fly!"
"Ten years ago, that was my standard answer
when manufacturing or quality guys asked this metrology detective such
futuristic questions as:
"When will I be able to use just one
measurement software package to program all of my measurement systems so I can
reduce training costs and improve the comparability of data?
"When will measurement software products
generate their own part programs using the data that is available on the CAD
model?
"When will we be able to program our vision
systems using CAD models just like we do with our CMMs?
"When will we be able to take measurement
data that is available all over the plant, collect it into a single database
and use the data to generate any kind of manufacturing process analysis or
report as needed?
"When will I be able to write CMM-like
measurement routines for my machine tools so we can do critical in-process
checks using CNC probing capabilities?
"When will inspection planning be paperless,
so we don't always have to be dealing with marked up drawings that may or may
not be sent along with the CAD model?
"When will we close the loop on the design
process so that dimensional data is automatically shuttled back to the CAD
system to verify design intent?
"Well now I can't use my standard answer
anymore. With today's fast computers, open technologies, and networks, those
pigs are actually learning to fly ... and they're coming home to roost."
EM is here to stay
Enterprise Metrology is an emerging discipline
that relies on advanced computer hardware, metrology software, and networking
technology to streamline the generation of measurement programs while improving
the collection, storage and flow of data, analyses, and reports among various
disciplines, including design, manufacturing, quality and the supply chain. In
addition to improving the effectiveness of measurement systems, Enterprise
Metrology is an essential tool for achieving the lean manufacturing objectives
of enterprise-wide improvements in productivity and reductions in scrap
generation
EM Sleuth is sponsored by' Wilcox Associates Inc (www.pcdmis-ems.com),
part of the Hexagon Metrology Group and makers of PC-DMIS measurement
software. Contributors to this article include: Steve Logee, Director
of Business Development, Wilcox Associates
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; Rob
Fabiano, Sleuth illustrator,
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and Joel Cassola,
writer,
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